Measurable results on the factory floor.
Explore how our custom industrial software solutions have solved high-friction bottlenecks in manufacturing, supply chain, and plant operations across Mexico.
IATF 16949 Traceability & Digital Poka-Yoke for Tier-1 Automotive Supplier
The Operational Bottleneck:
Manual assembly of wiring harnesses recorded up to 8 monthly defect escapes due to operator fatigue and paper checklists, risking severe customer penalties.
The Implemented Architecture:
Touch-based digital Poka-Yoke station integrated with 2D barcode scanners and smart torque wrenches, enforcing strict sequence locking.
Automated Batch Weighing & Scale Integration with SAP ERP
The Operational Bottleneck:
Operators manually wrote batch scale weights on paper tickets, later retyped into SAP. This manual gap caused over $35,000 USD quarterly in untracked batch variance.
The Implemented Architecture:
Industrial edge middleware interfacing Toledo scales via Modbus TCP, validating batch codes and committing net weights straight into SAP BAPIs.
Real-Time Shop-Floor OEE Telemetry for Heavy Stamping Presses
The Operational Bottleneck:
Heavy stamping presses suffered unrecorded micro-stoppages. Next-day Excel OEE estimates hid critical bottlenecks, bleeding operational capacity.
The Implemented Architecture:
Non-invasive current sensing clamps and edge IoT gateways streaming machine states via WebSockets to 65-inch shop floor Andon screens.
Facing a similar bottleneck on your production line?
Tell us about your operational challenge. We evaluate your process and deliver a technical and commercial feasibility proposal in under 48 hours.